OVERVIEW
LEARNING OUTCOME
OVERVIEW
Enhance your industrial automation skills with our expert-led PLC (Programmable Logic Controller) training. Our program is designed to provide hands-on experience with industry-standard PLCs, equipping you with the knowledge to program, troubleshoot, and optimize automation systems. Learn from seasoned professionals who bring real-world insights to the classroom, ensuring a practical and impactful learning experience. Whether you’re an aspiring technician or a seasoned engineer looking to upskill, our training covers everything focusing on day to day applications. Unlock your potential and stay ahead in the rapidly evolving world of industrial automation.
LEARNING OUTCOME
Upon completion of the training, students should be able to:
Identify basic components of a PLC and describe their function
Create, edit, download, and run PLC program
Perform simple debugging of programs
Provide proper documentation for programs
PLC Engineering
DAY-1: Introduction to PLCs and basic Programming
- What is a PLC?
- Definition and basic principles
- Comparison between traditional relay logic and PLCs
- Common PLC applications in industries (e.g., manufacturing, process control)
- PLC Components Overview
- Main parts: CPU, I/O modules, Power supply
- Input devices: sensors, switches
- Output devices: motors, lights, actuators
- Basic PLC Programming
- Introduction to Ladder Logic (LD)
- Symbols used in Ladder Logic (contacts, coils, relays)
- Basic program structure (rungs and branches)
- Setting up a PLC System
- Connecting and powering up the PLC
- Introduction to the PLC programming software (e.g., Siemens TIA Portal, Allen-Bradley)
- Basic I/O configuration (assigning input/output devices)
- Basic Ladder Logic Program
- Writing a simple on/off control program (e.g., Start/Stop button controlling a light)
- Simulating the program using the PLC software
- Downloading and testing the program on the PLC
DAY-2: Working with Inputs, Outputs, and Basic Control Logic
- Digital Inputs and Outputs
- Types of digital inputs and outputs (e.g., push buttons, switches, relays)
- How to use digital I/O in ladder logic programs
- Basic Control Functions
- NO (Normally Open) and NC (Normally Closed) contacts
- Using a Start button to turn on a light, and a Stop button to turn it off
- Introduction to contacts and coils in Ladder Logic
- Introduction to Timers
- Explanation of timers (ON Delay and OFF Delay)
- Basic applications of timers (e.g., controlling lights with a delay)
- Working with Digital Inputs and Outputs
- Program to control a light with a start/stop button
- Implementing a simple timer delay (e.g., turning on a light for 10 seconds)
- Basic Ladder Logic Programming
- Building simple ladder diagrams using push buttons, lights, and timers
- Simulating and testing the programs on the PLC
- Hands-on troubleshooting: resolving issues with digital I/O connections
DAY-3: Introduction to Basic Process Control and Troubleshooting
- Introduction to Process Control
- Basic concept of process control in automation
- Simple examples of control systems (e.g., water tank level, conveyor control)
- Understanding PLC Program Structure
- Rungs, contacts, and coils explained in detail
- Ladder Logic structure for basic control systems
- PLC Troubleshooting Basics
- Understanding common errors in PLC programs
- How to read error codes from the PLC
- Common faults with I/O devices and how to identify them
- Afternoon Session (Practical)
- Building a Simple Control System
- Creating a basic process control project (e.g., controlling a water pump with a level sensor)
- Simulating the control system with ladder logic
- Testing and fine-tuning the system (adjusting timers, testing input/output functions)
- Troubleshooting Practice
- Hands-on exercises to identify and fix basic PLC program errors
- Diagnosing and solving common I/O problems (e.g., faulty wiring, incorrect programming)
- Review and Final Q&A
- Summary of key concepts covered in the course
- Open discussion and Q&A session
- Course completion and feedback